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Industrial Applications & Case Studies | ProSense Solutions
APPLICATION LIBRARY | AUSTRALIAN INDUSTRIAL MEASUREMENT & MONITORING
Explore industrial monitoring and automation applications, ProSense project spotlights and manufacturer case studies. Find a relevant system concept and discuss your project requirements.
Start with the operational problem
A useful monitoring system connects a practical question to trustworthy measurements and a defined response. Use these application briefs to identify the points to monitor, the communications path and the people who will use the information. Each topic links to an equipment-selection companion on ProSense Instruments.
Explore application briefs
Cleanroom Pressure Monitoring with LEFOO
A room-pressure monitoring brief should identify the room, its reference area and the required pressure direction. Write the purpose of each point on a drawing before choosing instruments. A pressure reading by itself does not establish cleanliness or validate a controlled environment.
Irrigation Zone Water Balance and Flow Monitoring
A water-balance application compares the metered supply with measured zone use over the same time window. Start with a hydraulic layout: show storage, branches, bypasses and any unmetered users. Without that boundary, a difference between totals may be expected rather than evidence of a leak.
Hygienic Liquid Batch Measurement
A batch application begins with the liquid, the target quantity and the acceptable delivery tolerance. Map the vessel, pump, valves and measurement position. A flow total is one input to the task; valve closing time, liquid remaining in pipework and the repeatability of the transfer also influence the delivered quantity.
Water Detection Around Edge IT Cabinets
A small edge IT room can be affected by water arriving from an adjacent room, a cooling drain or a service route. Start by drawing plausible water pathways and the assets that could be affected. Place detection points around the risk being monitored, rather than assuming one sensor in the centre covers the whole space.
Acrel Hospital Switchgear Monitoring: Manufacturer Case
Condition monitoring can bring together different evidence about electrical assets. Temperature, partial-discharge indications and electrical measurements address different questions. The useful planning lesson is to map a measurement to a maintenance decision, rather than collect signals with no agreed interpretation.
Hot-Water Supply and Return Monitoring with Milesight
Supply and return temperatures can help an operator review a circulation system over time. Establish which loop is being monitored and where each reading will be taken. A difference between readings requires context such as flow, usage and operating schedule; it should not be interpreted as a diagnosis on its own.
ProSense project spotlights and manufacturer cases
The stories below distinguish ProSense enquiry or commissioning work from manufacturer-reported deployments and illustrative examples. Customer identities are withheld from the project spotlights. Project status is stated in each article; an order or quotation is not presented as proof of a completed installation or measured savings.
Scoping Multi-Site Acrel Circuit Monitoring
ProSense project spotlight | Scoping and quotation | Customer anonymised — A recent ProSense enquiry involved monitoring dozens of three-phase circuits across multiple sites. The proposed approach considered Acrel multi-circuit meters, matched current sensors and a cellular router connection. The work was at the specification and quotation stage when this spotlight was prepared.
Commissioning Rural Flow and Tank Monitoring
ProSense project spotlight | Supply and commissioning support | Customer anonymised — An ongoing rural water project has brought together flow measurement, tank-level sensing and Dragino connectivity. The customer's practical objective is to understand water use and recognise sustained flow that may warrant checking a trough, pipe or valve.
Defining Cold-Room History and Alarm Requirements
ProSense project spotlight | Dashboard and alarm setup requirements | Customer anonymised — After activating a supplied Dragino cellular temperature device, a customer asked for a clear current-temperature view, historical graphs and an alarm when the cold room became too warm. The room was used intermittently, which added an important question: how should monitoring behave when the equipment is intentionally switched off?
Monnit Door and Temperature Monitoring in Dairy Production
Manufacturer-reported case | Monnit | ProSense application commentary — Monnit documents a dairy manufacturer's use of wireless monitoring after a door-sealing problem contributed to temperature excursions. This is Monnit's reported customer example, not a ProSense installation.
Milesight Hotel BMS Modernisation in France
Manufacturer-reported case | Milesight and its project partners | ProSense application commentary — Milesight describes a LoRaWAN-based BMS upgrade at a 170-room Novotel in France, delivered with SCORP-IO and SPARWAN. The hotel needed centralised building management while remaining operational. This is a manufacturer and partner reference, not a ProSense-delivered project.
Two-Lane Production Counting with Coolmay PLC and HMI
Illustrative application | Coolmay PLC/HMI | Not a completed customer case — A production team may need separate totals for two lanes without replacing the entire line-control system. A PLC and HMI arrangement can be considered for that task, using suitable detection inputs and project-specific counting logic. This example explains the design questions; it does not describe a verified customer deployment.
Plan your next monitoring project
Send a brief description of the problem, a site or process sketch, the number of measurement points and the required trends or notifications. Include the power and network available at each location. ProSense can discuss an equipment and system scope, with installation, software and commissioning responsibilities agreed for the specific project.
Contact ProSense Solutions: 1800 560 854 | sales@prosense.com.au.
More manufacturer references
Garuda Food Energy Monitoring: Lessons from Acrel's Factory Case
Explore Acrel's Garuda Food factory reference and the planning questions behind multi-site energy monitoring.
Milesight at Hong Kong Polytechnic University: Indoor Monitoring Lessons
Explore Milesight's university research reference and practical planning questions for indoor-environment monitoring.
How this application library is prepared
Publisher: ProSense Solutions. These guides are prepared with AI assistance from linked manufacturer materials and, where expressly identified, anonymised ProSense project correspondence. System-planning and equipment-selection guidance is separated across our two sites to serve different customer needs.
Manufacturer cases describe the manufacturer's reported work. ProSense project spotlights identify the stage supported by the records, such as enquiry, quotation or commissioning. Illustrative applications are labelled as examples. A product order alone is not evidence of an installed system, measured savings or customer endorsement.
Sources for the new manufacturer references were checked on 2 November 2026. Confirm current product specifications and project suitability before purchase. To request a correction or discuss the evidence behind a guide, contact sales@prosense.com.au or call 1800 560 854.
Manufacturer white papers and technical reading
Explore source-led guides from LEFOO, Madincos, Acrel and Monnit. We distinguish white papers, application guides and datasheets so that the source's purpose and age are clear. These are practical reading companions, not manufacturer endorsements of ProSense or claims of completed ProSense installations.
LEFOO — Manufacturer application guide
Pressure-switch application guidance on operating range, electrical interface and process connections. Publication date is not specified in the linked guide.
Madincos — Manufacturer-authored datasheet, distributor-hosted
A January 2019 manufacturer-authored MPR9000 datasheet hosted by a distributor. Use it as historical technical context and confirm the current model and software documentation before purchase.
Acrel — Manufacturer solution guide
A building energy-monitoring solution guide dated 4 December 2023, used here to inform measurement-boundary and circuit-schedule planning.
Monnit — Manufacturer white paper (2017)
A 2017 agriculture white paper. Our companion guide develops greenhouse monitoring questions and does not reuse its dated market forecasts.
Source links checked on 2 November 2026. To request a correction or obtain current product documents, contact sales@prosense.com.au.
Seven industrial flow applications
Explore seven industrial flow applications, from water treatment and food batching to steam utilities and abrasive process fluids.
Start with your medium, operating range and installation. Each guide sets out technology candidates, selection checks and commissioning information to help prepare a useful specification.
Oil & Gas Flow Measurement
Oil, gas and chemical injection
Water & Wastewater Flow Monitoring
Intake, treatment, sludge and discharge
Food & Beverage Flow and Batching
Ingredients, transfer and cleaning cycles
Chemical Dosing Flow Measurement
Blending, dilution and injection
Steam & Utility Flow Monitoring
Steam, condensate and cooling water
Pharma & Biotech Flow Measurement
Process water, buffers and media
Mining, Pulp & Heavy Process Flow
Slurries, process water and reagents
Specify a complete measurement system
Provide fluid properties, minimum and maximum flow, pressure and temperature, pipe details, required accuracy, available straight runs, signal outputs and any documentation requirements. Select the installation and data path together with the meter.
Documented supplier projects
Explore projects reported by our manufacturers and their delivery partners. These are attributed supplier references, with practical ProSense commentary for planning a comparable application. They are separate from projects delivered by ProSense.
JUJEA
Supplier-reported project; customer anonymised · Victoria, Australia
Supplier-reported project; customer anonymised · El Salvador
Supplier-reported project; customer unnamed · Mexico
Supplier-reported project; operator unnamed · United Kingdom
Coolmay
Supplier-reported machine application; end customer unnamed · Location not stated by supplier
Supplier-reported project; manufacturing partner unnamed · Location not stated by supplier
Monnit
Named supplier and integration-partner case study · Norwalk, Connecticut, USA
Named supplier-partner project; equipment monitoring · Sub-Saharan Africa
Dragino
Named public-sector agricultural trial report · North Wales, United Kingdom
Technical demonstrations and application references
These references describe technical approaches. They are not named ProSense installations.
Plan your own application
Send the measurement duty, site conditions, quantity, power and communications, required reporting or control, and acceptance requirements. Exact products, availability and integration scope need confirmation for each project.
