Reliable Temperature Measurement Solutions with ProSense Probes and Sensors
- tass peters
- Oct 2
- 4 min read
Temperature measurement is crucial across a variety of industries, from manufacturing to environmental monitoring. Accurate readings are essential for optimal performance, safety, and regulatory compliance. ProSense offers a wide range of temperature probes, sensors, and thermocouples that deliver reliable, research-grade measurements without the premium price tag. In this post, we will showcase ProSense's offerings, discuss their advantages, and provide specific examples of their applications.
What We Offer
ProSense delivers a complete selection of temperature measurement solutions tailored to meet diverse industry needs. Their product range includes:
RTDs: PT100 / PT1000 (Class A/B), 2/3/4-wire
Resistance Temperature Detectors (RTDs) are celebrated for their accuracy and stability. ProSense provides PT100 and PT1000 RTDs in various configurations, such as 2, 3, and 4-wire options. For instance, PT1000 sensors can offer a resistance of 1000 ohms at 0°C, making them ideal for applications like food processing, where precise temperature control is critical to ensure food safety.
Thermocouples: K, J, T, N (others on request)
Thermocouples are highly adaptable temperature sensors suitable for extreme conditions. ProSense offers a variety, including K, J, T, and N types. For example, Type K thermocouples, which can handle temperatures up to 1260°C, are commonly used in steel production and other high-heat environments. They can be requested in multiple configurations to meet specific industrial needs.
Transmitters: Head-mount / DIN-rail, 4–20 mA, 0–10 V, HART/Modbus
ProSense's transmitters are built for seamless integration with existing systems. Available in head-mount and DIN-rail configurations, these transmitters support output signals such as 4–20 mA and 0–10 V. For example, a typical process plant might integrate ProSense transmitters into its Supervisory Control and Data Acquisition (SCADA) systems, enhancing real-time data monitoring and analytics.
Process Hardware: Thermowells, Compression Fittings, Flanges, Barwell Heads, Cable Glands
To complement their sensors, ProSense provides various process hardware, including thermowells, compression fittings, flanges, and cable glands. This hardware helps ensure that temperature measurement systems function optimally, enhancing reliability in critical applications like chemical processing or oil and gas drilling.
Probe Builds: 316 Stainless Steel and Inconel Sheaths, Mineral-Insulated, Flexible Leads or M12 Connectors
ProSense offers custom probe builds to meet specific application requirements. Their probes can feature durable 316 stainless steel or Inconel sheaths, mineral insulation, or M12 connectors, as needed. For instance, probes used in petrochemical processes often benefit from Inconel sheaths, which can withstand corrosive environments.
Why ProSense
ProSense differentiates itself in the market for several key reasons:
High Accuracy, Low Cost
ProSense offers industry-grade performance at a lower cost than many competitors. Their commitment to quality guarantees customers receive accurate and dependable temperature measurements without overspending. For example, a ProSense RTD might deliver accuracy within ±0.1°C, which is crucial for processes that require strict temperature control.
Local Stock & Fast Custom
With a local stock of standard probes and the ability to produce rapid custom builds, ProSense meets specific diameters, lengths, and configurations. In industries like pharmaceuticals, where timely responses are essential, ProSense can often fulfill orders in as little as 48 hours, significantly reducing downtime.
Tough by Design
ProSense products are engineered to endure harsh environments. With IP-rated options and the ability to function across broad temperature ranges, these sensors are built to maintain consistent performance, even under challenging conditions. For example, a ProSense thermocouple rated for low temperatures can still operate effectively in environments as cold as -200°C.
Integration-Ready
ProSense's transmitters and sensors are designed for seamless integration into existing systems. This compatibility allows for straightforward installation, minimising downtime during system upgrades or replacements. For instance, a manufacturing plant can quickly replace sensors without needing extensive retraining for the staff.
Common Applications
ProSense temperature measurement solutions are adaptable and widely used in various settings, including:
Process Lines, Tanks, and Vessels: Maintaining accurate temperature levels is crucial for quality and safety in manufacturing. ProSense probes can help monitor and control temperatures effectively.
HVAC: ProSense sensors are employed to optimise heating, ventilation, and air conditioning systems, which ensures comfort while conserving energy. These sensors can help improve energy efficiency by up to 25%.
Cold-Chain: Maintaining the correct temperature during storage and transport is vital in the food and pharmaceutical industries. ProSense solutions ensure that temperature conditions remain stable, helping to enhance product quality and compliance with safety standards.
Ovens/Furnaces: Accurate temperature control in ovens and furnaces is essential for achieving desired product characteristics while enhancing energy efficiency. ProSense sensors can ensure that thermal profiles are maintained within 1% of target settings.
Environmental Monitoring: ProSense sensors aid in monitoring temperature variations in environmental applications, contributing to compliance with regulations and supporting research activities.
Labs & QA: In laboratory settings, accurate temperature measurement is critical for experiments and quality assurance processes, with ProSense instruments supporting data reliability.
Final Thoughts
ProSense temperature probes, sensors, and thermocouples deliver reliable and precise temperature measurement solutions suitable for a wide array of applications. With a focus on high accuracy, cost-effectiveness, and customisation, ProSense is a trusted partner for industries requiring dependable temperature monitoring. Whether you're in need of standard probes or custom builds, ProSense has the experience and resources to help you meet your needs efficiently.
If you're looking to enhance your temperature measurement capabilities, explore ProSense's offerings today and discover how they can help you achieve your measurement goals.
