ProSense's Scalable VFD Solutions for Any Industrial Application
- tass peters
- Jan 27
- 3 min read
Variable Frequency Drives (VFDs) play a crucial role in modern industrial operations by controlling motor speed and torque, improving energy efficiency, and enhancing process control. Selecting the right VFD can be challenging when applications vary widely in size and complexity. ProSense addresses this challenge with a scalable drive range designed to meet the needs of diverse industrial environments, from small machinery to large plants. This post explores how ProSense’s VFD solutions provide flexibility, availability, and communication options that fit every application.
A Drive Range That Fits Every Need
ProSense offers a unified platform of industrial VFDs covering power ratings from 0.75 kW to 630 kW. This broad range supports both small and large motors
The drives are compatible with:
Single-phase and three-phase systems
Voltage installations of 220–240 V and 380–415 V
Normal-duty applications such as pumps and fans
Heavy-duty applications including conveyors, compressors, and lifting equipment
This scalability means a manufacturing plant can use the same drive technology for a variety of machines, simplifying maintenance, training, and spare parts management.
Practical Example
A packaging line might use smaller drives for conveyor belts and larger drives for compressors or lifting devices. Using ProSense drives across these applications reduces complexity and ensures consistent performance and control.
Stocked Where It Matters, Supported Everywhere
Availability is critical in industrial settings where downtime can be costly. ProSense balances stock and lead times with a practical approach:
Common industrial sizes are stocked locally for quick delivery
Larger or less common frames ship from factory stock with clear lead times
Project-specific configurations are engineered and supplied on order
This approach keeps costs competitive and avoids long waits for standard motor sizes. For example, a facility needing a 15 kW drive for a pump can receive it rapidly from local stock, while a custom 500 kW drive for a compressor can be planned with factory lead times.
Communication Options That Match Your Control System
Industrial sites use a variety of control platforms, and not every drive requires a proprietary Ethernet card. ProSense drives come with native communication protocols that cover most industrial needs:
RS485 Modbus RTU: A widely used protocol for industrial control and monitoring
CANopen: Ideal for OEMs and motion control applications
These options allow easy integration without extra hardware, reducing cost and complexity. For example, an OEM building a custom machine can use CANopen to synchronise multiple drives, while a plant automation system can monitor drives via Modbus RTU.
Benefits of Standardising on ProSense Drives
Choosing a single drive family for all applications brings several advantages:
Simplified inventory: One set of spare parts covers a wide range of equipment
Consistent user experience: Operators and technicians learn one interface and control logic
Reduced training costs: Familiarity with one platform speeds troubleshooting and maintenance
Scalable solutions: Easily upgrade or expand systems without changing drive technology
For example, a food processing plant can use ProSense drives for small mixers and large refrigeration compressors, streamlining operations and support.
Practical Tips for Selecting the Right ProSense Drive
When choosing a ProSense VFD, consider these factors:
Power rating: Match the drive to the motor’s kW rating, allowing some margin for startup loads
Duty type: Select normal-duty drives for pumps and fans, heavy-duty for conveyors or compressors
Voltage and phase: Confirm compatibility with your electrical supply
Communication needs: Choose drives with native protocols that fit your control system
Consulting with ProSense or a qualified distributor can help tailor the right solution for your project.
Final Thoughts
ProSense’s scalable VFD range offers a practical, flexible solution for industrial motor control. By covering a wide power spectrum and supporting common communication protocols, these drives allow engineers and OEMs to standardise on one platform. This reduces complexity, improves availability, and supports diverse applications from small machines to large plants. Whether you need a quick replacement or a custom configuration, ProSense balances stock and lead times to keep your operations running smoothly.
Using Other Brands PLC's incorperating the drives with Gateway devices allows the drives to communicate with any protocal - Profibus, Canbus, Ethernet/IP and so on.
