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Prevent Downtime with Predictive Monitoring and Maintenance

Updated: Sep 8

Prevent Downtime with Predictive Monitoring and Maintenance
Optimise factory operations with predictive monitoring using advanced sensors for voltage detection, temperature, vibration, and motion to prevent downtime disruption.

Smarter Manufacturing Starts with Monnit Powered by ProSense


Unplanned downtime is one of the most expensive risks in manufacturing. Equipment failures, energy waste, and human error can lead to lost production time, missed deadlines, and costly repairs.


But there’s good news: predictive maintenance is now easier and more affordable than ever with Monnit’s Wireless IoT Monitoring Solutions delivered by ProSense, your Australian partner for smart industrial automation.


🔧 The Power of Condition-Based Monitoring

Imagine knowing exactly when a machine is overheating, vibrating abnormally, or left unattended—before it fails. With Monnit + ProSense, this becomes a reality.

Condition-based monitoring tracks equipment status in real time, helping you:

  • Detect faults before breakdowns

  • Optimise maintenance schedules

  • Improve operator accountability

  • Reduce energy usage and operational costs


📡 What You Can Monitor

Monnit’s wireless industrial sensors are self-installed and plug-and-play—no wiring or coding required.


✅ Key Sensor Types for Predictive Maintenance:

  • Voltage Detection Sensors – Know when machines are running

  • Advanced Vibration Meters – Detect bearing wear, imbalance, or motor failure

  • Temperature Sensors – Get alerts for overheating components

  • Accelerometers – Identify tilt, vibration, or movement issues

  • Motion & Occupancy Sensors – Monitor human activity and operator compliance

All data is securely transmitted via long-range wireless gateways, eliminating the need for complex wiring or IT setup.


📲 Smarter Insights with iMonnit® Cloud

All sensors are connected to the iMonnit Cloud Platform, giving you:

  • Real-time dashboards with factory layout visualisation

  • Instant alerts via SMS, email, or phone call

  • Logic-based automation (e.g., power down equipment if overheating is detected)

  • Historical data for compliance, reporting, and performance analysis


💡 Real-World Results: Case Study

A leading Australian manufacturer deployed Monnit sensors on 5 key workstations. Within just a few weeks, they saw dramatic improvements:

  • 🛑 Stopped machinery overheating and unattended operation in real time

  • 🧰 Optimised maintenance schedules based on real condition data

  • ⚠️ Prevented major motor failures with early vibration alerts

  • Cut energy costs by managing machine runtime more efficiently

The solution proved so effective that the company rolled it out across the entire facility, reducing repair costs, increasing uptime, and improving productivity.


✅ Why Choose Monnit + ProSense?

  • Wireless, self-installation—no integrator required

  • Affordable and scalable for any size facility

  • Real-time monitoring without the complexity

  • Australian support and guidance from ProSense

  • Custom solutions to match your specific assets and layout


📈 Start Your Predictive Maintenance Journey Today

If you're looking to reduce breakdowns, extend equipment life, and maximise uptime, ProSense + Monnit is the simplest, smartest way to do it.

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