Prevent Downtime with Predictive Monitoring and Maintenance
- ProSense

- Jul 17
- 2 min read
Updated: Sep 8

Smarter Manufacturing Starts with Monnit Powered by ProSense
Unplanned downtime is one of the most expensive risks in manufacturing. Equipment failures, energy waste, and human error can lead to lost production time, missed deadlines, and costly repairs.
But there’s good news: predictive maintenance is now easier and more affordable than ever with Monnit’s Wireless IoT Monitoring Solutions delivered by ProSense, your Australian partner for smart industrial automation.
🔧 The Power of Condition-Based Monitoring
Imagine knowing exactly when a machine is overheating, vibrating abnormally, or left unattended—before it fails. With Monnit + ProSense, this becomes a reality.
Condition-based monitoring tracks equipment status in real time, helping you:
Detect faults before breakdowns
Optimise maintenance schedules
Improve operator accountability
Reduce energy usage and operational costs
📡 What You Can Monitor
Monnit’s wireless industrial sensors are self-installed and plug-and-play—no wiring or coding required.
✅ Key Sensor Types for Predictive Maintenance:
Voltage Detection Sensors – Know when machines are running
Advanced Vibration Meters – Detect bearing wear, imbalance, or motor failure
Temperature Sensors – Get alerts for overheating components
Accelerometers – Identify tilt, vibration, or movement issues
Motion & Occupancy Sensors – Monitor human activity and operator compliance
All data is securely transmitted via long-range wireless gateways, eliminating the need for complex wiring or IT setup.
📲 Smarter Insights with iMonnit® Cloud
All sensors are connected to the iMonnit Cloud Platform, giving you:
Real-time dashboards with factory layout visualisation
Instant alerts via SMS, email, or phone call
Logic-based automation (e.g., power down equipment if overheating is detected)
Historical data for compliance, reporting, and performance analysis
💡 Real-World Results: Case Study
A leading Australian manufacturer deployed Monnit sensors on 5 key workstations. Within just a few weeks, they saw dramatic improvements:
🛑 Stopped machinery overheating and unattended operation in real time
🧰 Optimised maintenance schedules based on real condition data
⚠️ Prevented major motor failures with early vibration alerts
⚡ Cut energy costs by managing machine runtime more efficiently
The solution proved so effective that the company rolled it out across the entire facility, reducing repair costs, increasing uptime, and improving productivity.
✅ Why Choose Monnit + ProSense?
Wireless, self-installation—no integrator required
Affordable and scalable for any size facility
Real-time monitoring without the complexity
Australian support and guidance from ProSense
Custom solutions to match your specific assets and layout
📈 Start Your Predictive Maintenance Journey Today
If you're looking to reduce breakdowns, extend equipment life, and maximise uptime, ProSense + Monnit is the simplest, smartest way to do it.
🔗 Visit: www.prosense.com.au📧 Email: sales@prosense.com.au


